Capabilities
From resin to finished mailer, under one roof.
We extrude our own bubble film, laminate kraft and poly facings, and convert mailers, bags and rolls on our own machines in Tijuana, Baja California. That's why the pricing is factory pricing.
Ways to work with us
Buy factory-direct
Order stock sizes or custom runs straight from the plant. Quotes in 24 hours, low minimums, scheduled or one-time orders.
Private label
We manufacture under your brand — your print, your packaging, your inserts — at pricing that protects your resale margin.
Wholesale program
Standing monthly volumes for distributors and high-volume shippers, with reserved capacity and locked pricing.
Custom development
A size, facing or construction we don't list? Send the spec — custom dimensions are how most of our programs start.
Capabilities
How a mailer gets made.
Four steps take resin to a finished, branded mailer. Open any step for the machines, specs and tolerances behind it.
Step 01Bubble film extrusion
The film everything else is made from.
- 3/16" & 1/8"
- 48" web
- Virgin resin
Step 02Kraft & poly lamination
Facing bonded to bubble — the padded-mailer construction.
- Hot-melt
- Kraft & poly
- Up to 48"
Step 03Mailer & bag converting
Web in, finished mailers out — up to two lanes at once.
- 2-lane capable
- Self-seal in-line
- Custom daily
Step 04Printing, kitting & private label
Your brand, our lines — from print to shelf-ready packs.
- 1–3 colors
- Retail kitting
- Private label
Inside the line
See the equipment run.
The bubble extrusion and converting equipment behind every Bravo mailer — the same machines now running in Tijuana.
Who we serve
Built for the way you ship.
What we make for each kind of buyer — and where to start.
E-commerce & DTC
Poly bubble mailers in the eleven stock sizes, with your logo when you're ready to brand.
Poly bubble mailers →02Packaging distributors
Private-label and wholesale programs priced to leave room for your margin.
Private label →033PL & fulfillment
Standard #000–#7 mailers on scheduled monthly releases, so you hold less stock.
Stock sizes →04Electronics
Bubble bags and rolls that cushion boards, devices and components in transit.
Bubble bags →05Maquiladoras
Bubble rolls slit to your width, made in Tijuana and delivered locally.
Bubble rolls →06Retail & marketplaces
Shelf-ready multi-packs and kitted bags with header cards.
Retail kits →07Printing & mailing houses
Custom-size mailers built around catalogs, media and documents.
Custom sizes →08Moving & storage
3/16" and 1/8" bubble on the roll for wrapping and void fill.
Bubble rolls →09Industrial MRO
Rolls and bags to protect spare parts on the shelf and on the truck.
Rolls & bags →Why factory-direct from Baja
Closer than Asia. Cheaper than the middleman.
Most bubble packaging sold in North America is either imported by the container or marked up by a distributor. Manufacturing in Tijuana puts the factory minutes from the U.S. border — so you get import economics without import lead times or import minimums.
Days, not weeks
Orders cross at Otay Mesa and deliver overland — no transpacific freight, no port congestion.
No distributor margin
You buy from the extruder. The savings that normally go to the middleman stay in your cost.
Low minimums
Order what you use. No 40-foot-container commitment to get factory pricing.
Same time zone
Pacific time, English and Spanish, and a plant you can drive to from Southern California.
The comparison
Factory-direct vs. distributor vs. import.
For bubble packaging consumed in North America, the math favors the border.
| Bravo Pack — factory-direct | Distributor / import | |
|---|---|---|
| Lead time | Days — overland from Baja | Weeks by ocean, or distributor stock |
| Pricing | Factory pricing, no reseller margin | Marked up at each layer |
| Minimums | Low — order what you use | Container loads or case-break premiums |
| Custom sizes | Routine — built to your spec | Catalog sizes only, or long waits |
| Printing | 1–3 colors without huge MOQs | High minimums for custom print |
| Inventory risk | Scheduled releases, hold less stock | Warehouse a year of packaging |
| Oversight | Drive-to plant, samples in days | Remote factories, slow sampling |
Private label & wholesale
Your brand on our lines.
Distributors and packaging brands run standing programs on Bravo Pack's plant. We manufacture to your spec, print and pack under your name, and release against your schedule — you keep the customer, the brand and the margin.
- Extrusion, lamination & converting
- Your artwork printed 1–3 colors
- Packing under your brand
- Scheduled production & releases
- Cross-border logistics support
- Your brand and customers
- Your resale pricing & margin
- Your demand flexibility
- Your product roadmap
Quality roadmap
Standards we are building toward as the plant scales.
Quality management system.
Industry-standard mailer dimensions (#000–#7).
LDPE/LLDPE film from virgin resin blends.
Ready to buy factory-direct?
Send us the sizes and volumes you buy today and we'll quote them against what you're paying now.
Get a quote